IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. Attach the red cable from the winch to the disconnect switch(circuit breaker), and from the circuit breaker, attach the cable to the batterys positive ends. There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. If your vehicle doesnt support a mounting plate or does not come with a mounting bracket like the Badland 2500 Lb or ZXR 12000 Lb Winch, you may have to purchase it separately. The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. A road alligator jumped up and took out the controller box. If you are looking for a lighter, stronger, and safer winch line, an aluminum hawse fairlead is the best option, along with an excellent synthetic rope. Extend the Wire Rope to its full length, noting how the existing Wire Rope is connected to the inside of the drum. Hello, One side of the spooler broke ,all the way around the center and dislodged. COMES WITH EVERYTHING TO MOUNT TO YOUR TRUCK OR SUV. Do not continue use of the winch until the battery is completely run down. One such feature is that it can pull or tow for a very long time without getting hot and burning out. I was told by the dealer that it was really only designed to raise the plow which also came on it, but I wanted more, hence the Badland. Read all instructions. 12000LBS Electric Winch 12V Steel Cable Off-road ATV UTV Truck Towing Trailer Brand New $264.10 or Best Offer Free shipping Free returns 29 watchers Sponsored 12000LBS Electric Winch Waterproof Truck Trailer 85FT Steel Rope Off-Road 4WD Brand New $226.99 Save up to 5% when you buy more or Best Offer Free shipping Free returns Sponsored Retract Wire Rope onto Wire Rope drum being careful not to allow kinking. Circuit Breaker: Benefits Of Badland Winches: Summary of Contents for Badland ZXR9000. 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We strongly recommend having a separate auxiliary battery to prevent your vehicle's battery from draining out or being compromised. do you have a replacement motor for 3500lb winch sku68145? Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. Press the remote ON switch until the blue light blinks. We have included manuals for all the Badland winch, which holds all necessary instructions to wire up the solenoid, remote, and winch. Loop the wire rope around the pulley and connect to another part of the vehicle's chassis or to a separate anchor point. These pieces (as long as they're not sewn in) can easily be repaired on your end. Synthetic ropes are lighter and flexible than steel cables. But this is a constant danger for all off-road drivers out there. Like everything HF it's a really mixed bag with their winches. Precautions During Wiring: It is advised to unplug the remote control and disconnect the battery cables to avoid any serious injury before performing any other wiring connections. Recovery Kit: 6. This wire rope must be discarded and not be used. Iam wiring to a battery in bed of truck.Do I need to use red wire to ignition. If you drill through the bumper or any part of the body to route the wires, be sure to install a rubber grommet in the hole to prevent fraying of the wires at that point. See Figure E. Attach the Red, Black and Yellow Cables to the terminals on the Winch. Apply 12 volts to coil terminals directly. Take extra caution in every winching situation. This helix gives rise to the composite rope. I dont know about you but that is a big advantage for me. It is too late to reverse the damage at this point, the wire rope must be discarded. It is perfect for the Badland 2500 lb winch. Badland has invested a lot of thought into manufacturing this product. 12,000 lb ZXR Badland Winch Wiring Instructions FSRD 12.8K subscribers Subscribe 495 61K views 2 years ago Here is an instructional video on how top wire up a 12,000 lb ZXR Badland. Badland is a brand used by Harbour Freight Tools, and they are one of the leading brands in the market. In this section, we have answered some important questions that might help you understand the product better. lb. Do not use the winch even if minor damage appears. Attach the circuit breaker to the batterys positive side and then route the red wire from the circuit breaker to the solenoid box. The Badland ZXR 12000 lb winch has 3 stages planetary gear system, The three-stage gear is obtained by increasing the length of the ring gear and adding another planet stage, that offers a high axial and radial capacity. Then screw up the bolts at these spaces and tighten them first with your hand to fit into place. Engage clutch before starting. Approved as an IP66 rated device, it can undergo extreme weather conditions and resist harmful effects on its functionality. I have the 2500 wench on my Polaris ranger 570. been working great first couple times I used it. This enables better control of the winch in unexpected situations. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. This illustration shows a kink about to form. Also, they protect your hands from scratches and injuries. I haven't been planning on getting a winch in the near future, but the price is intriguing. A Synthetic rope with hawse fairlead can reduce about 30-35lbs of the load from the vehicles front. The dealer had put the solenoid and such all in the battery box in the rear of the bike, which made perfect sense as its pretty well protected from the elements in there. There are two red wires that come out from the central ports. To operate the winch, connect the red wire to an ignition circuit, or attach the ignition wire to the positive battery terminal. RUGCEL WINCH 13500lb Waterproof Electric Red Synthetic Rope Winch with Hawse Fairlead, Wired Handle and 2 Wireless Remote (RED), LIEBMAYA Wireless Winch Remote Control Kit Switch for Truck Jeep ATV SUV 12V Switch Handset, WATERWICH 12V 250A Winch Relay Winch Solenoid Contactor Winch Rocker Thumb Switch Combo with 6 Protecting caps Universal for ATV UTV 2000-5000lbs Winch, Replacement 12 Volt 500 Amp Winch Solenoid Contactor Relay - Compatible with Polaris Ranger 8000lb - 12000lbs and Other ATV, UTV, 4WD, SUV 4x4 Solenoid Winches 12V 15W - Wireless Remote System. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. You may need a plastic encasing to secure your circuit breaker from water and dust. The blue indicator light in the remote indicates the remote is ready to use. When using a wired remote control, switch off the wireless receiver switch. Attach the Pendant Controller to the Socket on the Solenoid Assembly, see Figure K. Operate the Pendant controls briefly to ensure they work properly, see Figure L. If operation is reversed, the power cables may be connected backwards. Uncoil the wire rope, except for 5 full wraps. Obey all safety messages that follow this symbol to avoid possible injury or death. The coiled design also increases its durability and evenly distributes the load over every strand of the cable. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I am looking for a replacement box that the controls are in that mounts on top of my Badland 12000 zxr wench. There are two things you should always remember when using a winch for self-recovery or other uses; never anchor with a dead tree and always wear protective gloves. Some customers report that this product overheats. Tighten all power cable hardware to 20 in. The above Badlands winch parts are good quality, affordable, and easy to install. The handlebar switch, for instance, only reached about halfway back to the rear, and the yellow and blue cables were close to 2 feet too short to reach the battery box! It offers safer off-roading, fun, and endurance in the toughest conditions. Specifications Always wear good heavy-duty leather gloves when working the winch. Before installation confirm that area is clear of fuel lines, brake lines, electrical wires, gas tanks or any other component which could be damaged during drilling. Keep wire rope straight to avoid kinking the wire rope. Whether in harsh weather conditions or rough terrains, this winch helps you pull any vehicle out of the pit that the driver got stuck in. We guarantee this product to be free from defects in materials and workmanship 90 days from the date of purchase. Part of that warranty includes free replacement parts on some of the hardest hit parts of your gear - buckles and zipper pulls. Do not place finger(s) through hook. A moment of inattention while operating winches may result in serious personal injury. A vehicle s transmission is not designed to handle that type of load. But most customer reports show that it doesn't do the job well and can be slower compared to other products on the market. Align the winch perpendicular to center line of the vehicle at the desired location, and mark the locations of the winch base holes. Compare the dimensions of the marked holes to Figure D. Before drilling, verify that the installation surface has no hidden components or structural pieces that will be damaged. I had the same problem with 12000lb. If relocating the Control Box is necessary or desired, perform the removal and installation of cables to the Winch before mounting. Keep clear of fairlead when operating. WinchMania is reader supported and may earn from qualifying purchases through affiliate links. Best Badland Winch Remote For Replacement. Extra Rope or Wire: 4. Use a winch cover that can protect from sun damage. Winch, Badland ZXR 12000 lb. The mounting plate must be rated to at least the Winch's capacity. The unstretched wires will take more load and can fail suddenly before the rope reaches its capacity. As a result, it's safe. Examine the winch for structural cracks, bends, damage, frayed or kinked wire rope, and any other conditions that may affect the safe operation of the winch. Thank You This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling. Speaking of safety, the Badland ZXR also has an automatic load-holding brake. Allow to drain and dry. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. Find the most comprehensive badland winch parts list for your replacements and upgrades. Place heavy rag or carpet over wire rope span 6 feet from hook to help absorb the force released if the wire rope breaks. Let us know what you think in the comments section! Later tighten them with the help of a drill. It is tough and looks like it can last a very long time. In this guide, we will examine a few winch parts that you can use with the Badland 2500 lb winch. Please read our review of this wireless remote switch. Keep this manual and the receipt in a safe and dry place for future reference. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. Mike El Paso, TX, TLCA 8009. Keep children and bystanders away while operating. See the weather for Wijbosch, North Brabant, NL with the help of our live and local weather cameras. A dead tree is not capable of withstanding that much weight and has weaker roots. 2023 WINCHMANIA.COM , ALL RIGHTS RESERVED. The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. Procedures not specifically explained in this manual must be performed only by a qualified technician. Winch with Synthetic Rope Universal; Some Adaptation May Be Required No reviews $76199 It is made of heavy gauge steel and works with 12,000 pound off-road vehicle winches equipped with automatic load-holding brakes. The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed. Press the ON/OFF button for 3 seconds to activate the wireless remote. I do a review and install some new parts. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. The company focuses on the customer experience that this product provides. Connect the black cable from the battery's negative side to the winch. I did not see replacement cable for zxr-5000. The only key issue here is that the other person's vehicle should not weigh more than the winch's load capacity of 12000 lb. Required fields are marked *. The Badland will be made in China using parts sourced horribly. When it is safe to do so, use the power switch on the Pendant Controller to retract the wire rope, and winch the as desired. Overall, its features and build quality make it worth it for people who have heavy-duty trailers, RVs, and other such vehicles. Page 1 Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Follow the same wiring diagram as above; the Badland ZXR 2500 Winch model comes with a wired remote and a wireless remote option. Plan a route for the wiring from the point of the vehicle where the winch will be mounted, or used, to the battery. Two best universal wireless remote controls supporting all the models. Drill holes appropriate for the hardware at the marked locations. Spooler would not engage after that it was just in free spool mode. Weighing at around 90 pounds, this winch is excellent for heavy-duty use. Place the Solenoid Box in a suitable place near enough to the winch to allow the cables to be routed properly. Theyre independent, uncut and unsponsored. unplug the Pendant connector and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. The mounting plate must be rated to at least the winch's capacity. How to Install a Badland ZXR 12000 Lb. The circuit breaker is then attached to the positive terminal on the battery, and the other end is attached to the solenoid. Has anyone else been successful in finding replacement parts ? The controller box for my ATV harbor Freight winch got smashed. Anything below IP67 is prone to damage from rain and submerge. New Badland ZXR 12000 winch, never been out of the factory box. It works with most trucks and SUVs, if the vehicle manufacturer specifies compatibility. Use the included brackets (attached to the bottom of the Solenoid Box) to mount the solenoid assembly to the tie bars of the winch. Do not use winch in overwind orientation. not so, I tried one, What I found on my winch was a broken spring in the auto brake assembly . The device alone cannot ensure safety for you and the vehicle. Only use a 12V automotive (or equivalent) battery, in good condition. I started Winch Central because I've seen some nasty accidents due to crappy rigging or poor practice. The wireless remote controller will act as a receiver for the wireless remote. 1. Do not power the hook all the way into the fairlead to prevent damage. I bought total of three of these wenches from Harbor Freight in Sioux Falls SD. Run winch with vehicle motor running. This device is also built to withstand high amounts of water without the danger of any short-circuit. Explosive invisible hydrogen gas can accumulate and then explode when ignited by a spark from the battery connection. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. The build of the fairlead is stainless steel. Your email address will not be published. remote control cable directly to the remote socket on the solenoid box. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Regarding the condition, we have added all the Badland winch wiring diagrams for the models of 2500, ZXR 2500, 3500, ZXR 5000, ZXR 9500, ZXR 12000, APEX 12000, and 18000 lb winches from Harbor Freight. Benefits for Using Badland Winches Variety of Winches A good advantage you can get with this fairlead is that it looks cool. Diagrams within this manual may not be drawn proportionally. Far-right black wire needs to be connected to the yellow terminal on the motor that is on the front side of the winch. For a better experience, please enable JavaScript in your browser before proceeding. Any help would be appreciated. Remove the top cover of the Solenoid Box to drill holes for mounting screws. However, the brand does not provide winch accessories as widely as other winch brands do. Addresses practices not related to personal injury. Even though it has been pulled straight, some wires in the wire rope are stretched, and others are severely bent, if not broken. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Have the winch serviced by a qualified repair person using only identical replacement parts. IP 66 Weather Resistant, Auto-winch designed to recover any stuck vehicle, Comes with an automatic load-holding brake for increased safety. A simple plug and play-action provide ease of winching in and out with a push of a button. A double line system should be used whenever possible. Badland winches are known for durability, fair price, and easy maintenance. Wear heavy-duty, cut- and abrasion-resistant leather gloves. The wire rope's connection to the drum is not intended to sustain a load, without the added support from the friction of at least 5 full turns of wire rope. Just have to look up or call customer service. Do not exceed the angles shown in Figure B for a roller fairlead. As a result, if you are racing off-road, going to an off-road racing event, or just simply driving there for fun, having this unit can be immensely useful. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during operation. Badland ZXR 2500 Winch Installation & Instructions Manual: Download. Weve covered most of the badland winch parts that you can need for the replacements or upgrades. Put the vehicle's transmission in Neutral. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. 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